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The engine looks more and more like an engine.
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Some external part are already mounted to the engine.
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At the gearbox the wire lock was not done yet.
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Then the universal joint assembly was mounted. Don't forget to use enough grease for
these parts.
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On the engine side you see the throw out bearing hub with the throw out bearing.
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The gearbox is now completely finished.
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My pistons are 1,8 mm too high and the edge was still big enough that the piston could
touch the head gasket.
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I decided to remove all 4 pistons and reduce on all 4 the edges.
Details and a description to this task can be found soon on site
Tips & Tricks .
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Then the studs were mounted. I protected them from any damage as you can see on
the picture.
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All studs are in position and now the preparation of the head gasket can start.
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I'm using a special spray for this. It must be put on both sides of the head gasket, wait until it
becomes a little bit sticky and then it is ready to mount.
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The head gasket is in its place.
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This is the cylinder head, a flathead type.
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This is a view from inside the combustion chambers.
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If some parts like this one is torqued very strong, it is best to underlay e.g.
some paper matches.
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This can happen if you don't do that!
How you can avoid this, can be read soon on page
Tips & Tricks .
If it is too late and the cast iron is already broken, go on this site
and read how you can fix it (available soon):
Tips & Tricks .
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The cylinder head is on its position and correctly torqued with a torque wrench.
Be careful, increase the torque step by step and follow the torque sequence form the
repair manual.
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Some parts are still missing but first I will mount the oil pan.
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The seals must fit and exactly working is essential. This will prevent you from oil leaks later.
I have put gasket sealer on all seals.
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Don't forget to insert the oil pump before you mount the oil pan.
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The oil pan is mounted.
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Next comes the valve cover and the oil overflow. In this tube, the excessive oil
will flow back to the oil pan.
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Gray is the exhaust manifold and the black item is the intake manifold. Both are connected with two
screws. Before assembling with the engine check if the surface is 100% flat.
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Nearly ready for put into the frame.
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This is the distributor. The small lever on the left is to set the ignition to advanced or retard.
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Engine and gearbox are ready now to be mounted into the frame. I'll tell you more next month.
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